EN36A Case Hardening Steel |
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EN36A is a 3.2% nickel - chromium high hardenability, case hardening (carburizing) steel, generally supplied in the annealed condition with a maximum brinell hardness of 255 (Rc26). Characterised by high core strength, excellent toughness and fatigue resistance in relatively large sections with case hardness up to Rc62 when carburized, hardened and tempered.Characterised by high core strength, excellent toughness and fatigue resistance in relatively large sections with case hardness up to Rc62 when carburized, hardened and tempered.EN36A can also be used (uncarburised) as a high tensile steel, which when suitably hardened and tempered can be utilized for various applications requiring good tensile strength and excellent toughness. Pre hardened and tempered (uncarburized) EN36A can be further surface hardened by nitriding but will not respond satisfactorily to flame or induction hardening due to its low carbon content.
EN36A (carburized) is used extensively by all industry sectors for components and shafts requiring high surface wear resistance, high core strength and impact properties. Typical uses are: Heavy Duty Bushings, Collets, Conveyor Pins, Heavy Duty Gears, King Pins, Ring Gears, Sprockets, Shafts etc..
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Colour Code | Stocked Sizes | ||
Orange (Bar End) | Rounds | 14mm to 610 mm Diameter | |
Bar Finish | |||
Peeled, Turned or Hot Rolled |
Related Specifications | |
Australia | AS 1444-1996-X3312/X3312H |
Germany | W.Nr 1.5752 DIN 14NiCr14 |
Great Britain | BS970: PART 3: 1991 655 M13 BS970: 1955 - EN36A |
Japan | JISG 4052 SNC815H JISG 4102 SNC815 |
USA | SAE 3310 9310 AISI E3310 E9310 UNS G33106/G93106 |
Chemical Composition | ||
Min. % | Max. % | |
Carbon | 0.10 | 0.16 |
Silicon | 0.10 | 0.40 |
Manganese | 0.35 | 0.60 |
Nickel | 3.00 | 3.75 |
Chromium | 0.70 | 1.00 |
Phosphorous | 0 | 0.04 |
Sulphur | 0 | 0.04 |
Mechanical Property Requirements - As Supplied to AS1444-1996 X3312 | ||||||||||||||||
Annealed Condition - Brinell Hardness 255 Maximum |
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Mechanical Property Requirements - As Supplied to BS 970 Part 3-1991 655M13 | ||||||||||||||||
Test Bar Diameter mm | 19 | |||||||||||||||
Tensile Strength Mpa | Min | 1000 | ||||||||||||||
Elongation 5.65√S0 % | Min | 9 | ||||||||||||||
Izod Impact J | Min | 40 | ||||||||||||||
Charpy Impact J | Min | 35 | ||||||||||||||
*Annealed Brinell Hardness | Max | 255 | ||||||||||||||
Note: Mechanical tests are in the blank carburised condition Hardening Temperature 800oC - 820oC *Hardness figures are in the condition stated. |
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Typical Mechanical Properties - Annealed | ||||||||||||||||
Tensile Strength Mpa | 700/770 | |||||||||||||||
Yield Strength Mpa | 540 | |||||||||||||||
Elongation on 5.65√S0 % | 25 | |||||||||||||||
Hardness | HB | 212 | ||||||||||||||
Rc | 17 | |||||||||||||||
Typical Mechanical Properties For Core - Carburised and Oil Quenched at 830oC. | ||||||||||||||||
Section Size mm | 11 | 30 | 63 | |||||||||||||
Tensile Strength Mpa | Min | 1030 | 930 | 880 | ||||||||||||
Max | 1320 | 1230 | 1180 | |||||||||||||
Yield Strength Mpa | Min | 835 | 785 | 735 | ||||||||||||
Elongation on 5.65√S0 % | Min | 9 | 10 | 10 | ||||||||||||
Charpy Impact J | Min | 55 | 55 | |||||||||||||
Hardness HB | Min | 300 | 275 | 260 | ||||||||||||
Max | 385 | 360 | 350 | |||||||||||||
Hardness Rc | Min | 33 | 29 | 27 | ||||||||||||
Max | 42 | 40 | 39 | |||||||||||||
Typical Mechanical Properties - Oil Quenched at 830oC and Tempered as Indicated * | ||||||||||||||||
Tempering Temperature oC | 200 | 430 | 650 | |||||||||||||
Tensile Strength Mpa | 1140 | 1080 | 726 | |||||||||||||
Yield Strength Mpa | 896 | 865 | 540 | |||||||||||||
Elongation on 5.65√S0 % | 20 | 20 | 25 | |||||||||||||
Izod Impact J | 95 | 95 | 135 | |||||||||||||
Hardness | HB | 340 | 320 | 212 | ||||||||||||
Rc | 37 | 35 | 17 | |||||||||||||
*Section Size 50 mm
EN36A is however generally used in the carburised condition with heat treatment details as follows.
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Forging | ||||
Heat to 1150oC and hold until temperature is uniform throughout the section. Soaking time at forging temperature should be as short as possible to avoid heavy scaling and excessive grain growth. This will vary depending on furnace conditions but 15 minutes per 25 mm of section may be used as a guide.Do not forge below 850oC.
Following completion of forging operation, work piece should be cooled as slowly as possible in sand or dry lime etc.
Note: Case hardening steels due to their low carbon content are less susceptable to cracking than medium or high carbon steels, and may therefore be heated and cooled more rapidly.
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Heat Treatment | ||||
Annealing | ||||
Heat to 830oC - 850oC, hold until temperature is uniform throughout the section and cool in furnace. | ||||
Carburizing |
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Pack, salt or gas carburize at 900oC - 950oC, holding for sufficient time to develop the required case depth and carbon content, followed by a suitable hardening and tempering cycle to optimise case and core properties. | ||||
Hardening |
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Refer Refining & Hardening. | ||||
Nitriding | ||||
EN36A suitably hardened and tempered (uncarburised) will respond to nitriding giving a surface hardness up to Rc 60.Nitriding is carried out at 490oC - 530oC followed by slow cooling (no quench), reducing the problem of distortion.
N.B. The fairly high nickel content in EN36A will result in a lower case hardness, or a longer nitriding cycle than with other alloy grades containing less nickel.
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Normalizing - For Improved Machinability | ||||
Heat to 880oC - 920oC, hold until temperature is uniform throughout the section. Soak for 10 - 15 minutes and cool in still air.Temper immediately at 650oC - 660oC and air cool. | ||||
Refining & Hardening | ||||
Core Refine | ||||
Slow cool from carburizing temperature and re-heat to 830oC - 880oC, hold until temperature is uniform throughout the section, quench as required in water, oil or air cool. Alternatively quench in salt bath held at 150oC - 250oC, followed by air cool. |
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Case Hardening | ||||
Following core refining, re-heat to 760oC - 800oC, hold until temperature is uniform throughout the section, and quench in oil.Temper immediately while still hand warm. | ||||
Single Refine* | ||||
Direct Quench: Cool from carburizing temperature to 810 oC - 830 oC, hold until temperature is uniform throughout the section. Quench as required in water, oil or air cool. Alternatively quench in salt bath held at 150 oC - 250 oC, followed by air cool and temper immediately.
Or: Cool from carburizing temperature to room temperature, re-heat to 810 oC - 830 oC and hold until temperature is uniform throughout the section and quench or air cool as previous. Temper immediately.
Note: When air cooling large sections a uniform fan cooling is recommended, especially when direct cooling from carburizing temperature.
*Suitable for fine grained steels only.
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Stress Relieving | ||||
Heat to 600oC - 650oC, hold until temperature is uniform throughout the section, soak for 1 hour per 25 mm section, and cool in still air. |
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Tempering | ||||
Heat to 150oC - 200oC as required, hold until temperature is uniform throughout the section, soak for 1 - 2 hours per 25 mm of section, and cool in still air.N.B.Tempering will improve the toughness of both case and core, with only a slight reduction in core strength and case hardness. It will also reduce the susceptibility of the case to grinding cracks. | ||||
Notes on Heat Treatment | ||||
Heating temperatures, rate of heating, cooling and soaking times will vary due to factors such as work piece size/shape also furnace type employed, quenching medium and work piece transfer facilities etc..Please consult your heat treater for best results. | ||||
Machining | ||||
EN36A in the annealed as supplied condition has very good machinability and all operations such as turning, drilling,milling and tapping etc. can be carried out satisfactorily as per machine manufacturers recommendations for suitable tool type - feeds and speeds. | ||||
Welding | ||||
EN36A is readily weldable in the annealed as supplied condition. Following welding, the work piece immediately upon cooling to hand warm should be stress relieved at 600oC - 650oC if possible.N.B. Welding in the carburized and heat treated conditionis not recommended. | ||||
Welding Procedure | ||||
Welding of EN36A should always be carried out using low hydrogen electrodes - please consult your welding consumables supplier. | ||||
Suggested Pre-heat Temperature | ||||
Section | 25mm | 50mm | 75mm | 150mm |
oC | 250 | 300 | 350 | 400 |
Post Welding | ||||
Maximum cooling rate 100oC per hour down to 100oC, followed by cooling in still air. It is recommended that the work piece if possible is buried in sand or dry lime etc.. |