Heat to 1150°C and hold until uniform. Minimum forging temperature 900°C. Cool in ashes, warm dry lime or sand.Note: Soaking time at forging temperature should be as short as possible to avoid heavy scaling and excessive grain growth. |
Heat to 830oC - 850oC, hold until temperature is uniform throughout the section and cool in furnace. |
Normalising |
Heat to 900°C - 930°C, Cool in still air
Temper at 640°C - 660°C Cool in still air
For optimum machinability
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Stress Relieving |
Heat to 600°C - 650°CCool in furnace to 450°C and air cool |
Pack, salt or gas carburize at 900oC - 950oC, holding for sufficient time to develop the required case depth and carbon content, followed by a suitable hardening and tempering cycle to optimise case and core properties. |
Refining & Hardening |
Core Refine |
Slow cool from carburizing temperature and re-heat to 850oC - 880oC, hold until temperature is uniform throughout the section, quench as required in water, oil or air cool. Alternatively quench in salt bath held at 150oC - 250oC, followed by air cool. |
Following core refining, re-heat to 760oC - 800oC, hold until temperature is uniform throughout the section, and quench in oil.Temper immediately while still hand warm. |
Direct Quench: Cool from carburizing temperature to 810 oC - 830 oC, hold until temperature is uniform throughout the section. Quench as required in water, oil or air cool. Alternatively quench in salt bath held at 150 oC - 250 oC, followed by air cool and temper immediately.
Or: Cool from carburizing temperature to room temperature, re-heat to 810 oC - 830 oC and hold until temperature is uniform throughout the section and quench or air cool as previous. Temper immediately.
Note: When air cooling large sections a uniform fan cooling is recommended, especially when direct cooling from carburizing temperature.
*Suitable for fine grained steels only.
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Heat to 150oC - 200oC as required, hold until temperature is uniform throughout the section, soak for 1 - 2 hours per 25 mm of section, and cool in still air.N.B.Tempering will improve the toughness of both case and core, with only a slight reduction in core strength and case hardness. It will also reduce the susceptibility of the case to grinding cracks. |
Welding |
EN39B is readily weldable in the annealed condition with correct procedure, but welding in the case hardened or through condition is not recommended. |
Welding Procedure |
Low hydrogen electrodes recommended. Pre-heat at 250°C - 350°C and maintain during welding. Cool slowly in ashes, warm dry lime or sand etc, followed when possible with a stress relieve. |